Industrial Crane Beam Design and Calculation Guide

Feb 03,2025


I. Basic Classification and Characteristics of Cranes

1. Type Classification

  • Main Types:
    • Single-girder crane (≤10t)
    • Bridge crane (double-girder)
    • Electric hoist (single-line motion)
    • Wall-mounted crane (special applications)

2. Operation Methods

  • Ground Control Type:
    • Relatively flexible structural requirements
    • Lower deflection control standards
  • Cabin Control Type:
    • Strict deformation control indicators
    • Requires steel ladders, walkways, and other auxiliary facilities

II. Key Technical Parameters

1. Basic Parameters

  • Lifting Capacity:
    • Unit: t
    • Notation method: main/auxiliary hook (e.g., 75/20t)
  • Span Design:
    • Unit: mm
    • Standard span series:
      • 10500 (corresponding to building 12000)
      • 13500 (corresponding to building 15000)
      • 16500 (corresponding to building 18000)
      • 19500 (corresponding to building 21000)
      • 22500 (corresponding to building 24000)
      • 25500 (corresponding to building 27000)
      • 28500 (corresponding to building 30000)
      • 31500 (corresponding to building 33000)

2. Working Class

Based on GB/T 3811 standard:

  • Utilization class (U0~U9)
  • Load state (Q) Combined to determine working class (A1~A8)

III. Structural Design Points

1. Load Calculation

  • Vertical Load Amplification Factor:
    • Considers self-weight and accessories
    • Multiplied by amplification factor
  • Horizontal Loads:
    • Transverse: trolley braking force
    • Longitudinal: crane braking force
    • Calculation basis: wheel pressure percentage

2. Support Design

  • Type Selection:
    • Plate support: simple fabrication, large eccentricity
    • Flange support: small eccentricity, complex fabrication
  • Layout Principle:
    • Middle support: preferably flanged
    • End span: plate type

3. Rail Connection

  • Bolt Connection:
    • Minimum beam width: 280mm
    • Consider upper flange reduction
  • Welded Connection:
    • Good structural integrity
    • Simpler strength calculation

IV. Calculation and Verification Points

1. Load Combinations

  • Fatigue and Deformation Calculation:
    • Use standard combination
    • No dynamic factor
  • Bearing Capacity Calculation:
    • Consider dynamic factor
    • Flexible hook crane: 1.05 (A1~A5)
    • Rigid hook crane: 1.1 (including A6~A8)

2. Multiple Crane Design Considerations

  • Strength verification: Maximum 2 cranes
  • Deformation verification:
    • Vertical: ≤2 cranes
    • Horizontal: 1 crane (maximum load)
  • Fatigue verification: 1 crane (maximum load)

V. Atlas Application Guidelines

1. 20G520-1 Atlas Usage Notes

  • Based on dual crane conditions
  • Default welded rail connection
  • Large span gradation
  • Horizontal load impact not considered

2. Tie Rod Design Recommendations

  • Independent tie rod recommended
  • Consider constraint effect
  • Add knee braces when necessary

VI. Design Optimization Suggestions

  • Specific calculation based on project parameters
  • Reference atlas construction practices
  • Focus on node detail design
  • Consider installation convenience
  • Emphasize maintenance requirements

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